Intelligent High-Speed Capping Equipment with Ai Vision 8000PCS/H Cloud Monitoring

Customization: Available
After-sales Service: 1 Year
Warranty: 1 Year

Product Description

📋 Basic Specifications
Model NO.
PBX-160
Usage
Packaging of Goods, Produce Packing Belt
Driven Type
Electric
Type
Packaging Production Line
Function
Transport, Storage, Sales Packing
Bottle Body Diameter
23-100 mm
Bottle Height
45-210 mm
Capacity
20-160 Bottles/Minute
Origin
China
Production Capacity
5000PCS/Year
🚀 Product Description

Fully automatic multifunctional tablet and capsule counting production line

The bottled assembly line consists of the following single machines: high-speed automatic bottle unscrambler (PBL-160) + bottle unscrambler plate + visual imaging capsule counter (PBDS-8) + high-speed rubbing capping machine (PBX-160) including belt capping + turntable bottle unscrambler (PBL-Z φ850mm) + high-frequency aluminum foil sealing machine (PBFK-260 air-cooled).

Counting production line
⚙️ Function & Application

Medium Speed Line Features:

  • Wide Applicability: Original dust-proof technology for tablets, capsules, gels, and pearls.
  • High Intelligence: PLC and touch screen control with multi-language panel; saves 10-20 operating parameters.
  • High Efficiency: Easy to operate, adjust, and maintain. Requires only 3 workers.
  • Compact Design: Small footprint (max 30m²) and low power consumption.
🔍 Visual Imaging Counting Machine
Visual counting machine 1
Visual counting machine 2
Working Principle

Drugs in the silo are transported through a three-level vibration feeding system, counted via visual imaging detection, and loaded into bottles through high-speed solenoid gates. The CCD camera provides 250 imaging points per channel for 0.12mm detection accuracy.

Technical Parameters
ItemParameters
Production capacity20-60 bottles/minute
Counting accuracy99.99%
Applicable rangeTablets (max φ22mm), Capsules #00-#5
Power consumption1.0KW
Dimensions1600×1800×1600 mm
⚡ Aluminum Foil Sealing Machine
Sealing machine 1
Sealing machine 2

Utilizes inverter theory and tunnel-type induction for 100% sealing yield. Suitable for various round and special-shaped bottles. Constructed with 304 stainless steel to meet GMP requirements.

ItemParameters
Capacity20-260 bottles/min
Voltage220V AC, 50/60HZ
Net weight150kg
📦 Desiccant Filling Machine
Desiccant machine 1
Desiccant machine 2
NameSpecification
Output20-160 bottles/min
Desiccant sachet size15-30mm * 40-60mm
Dimension1600×750×1800mm
🏷️ Self-adhesive Labeling Machine
Labeling machine 1
Labeling machine 2
ModelPBTB-160
Output20-160 Bottles/min
Label SizeLength 10-240mm, Width 25-100mm
Weight250KG
🔩 High-Speed Capping Machine
Capping machine 1
Capping machine 2

Features four sets of highly elastic rubber wheels for precise capping. Equipped with Schneider PLC and servo motors. Includes automatic rejection for untightened or tilted caps.

ItemParameter
Bottle cap diameter19-65 mm
Power2.5 KW
Weight580 kg
📐 Design Drawings
Design drawings
🏢 Professional Supplier
Company facility

We are a professional supplier of food deep processing machinery, integrating development, sales, and after-sale services. Our equipment conforms to CE and SGS standards, serving over 160 countries across Asia, Africa, Europe, and America. We focus on high-quality, low-energy, and efficient equipment solutions.

Service banner
📜 Certifications
Certifications
🚢 Packaging & Shipping
Shipping 1
Shipping 2
Shipping 3

Export wooden pallets are used to ensure the safety of your goods. We provide professional, environmentally friendly, and efficient packaging services for global transit.

❓ Frequently Asked Questions
What are the main components of the counting line?
The line typically includes an electronic counting machine, a bottle unscrambler, and a capping machine, all meeting GMP production requirements.
What is the counting accuracy of the electronic counter?
Our machines use high-precision optical detection systems with an accuracy of more than 99.5%, featuring dust-interference resistance.
Which types of products are suitable for this equipment?
It is ideal for tablets (including special-shaped), capsules (transparent/opaque), soft capsules, and pills.
What intelligent functions are included?
Features include "No bottle, no counting," fault self-check with automatic alarms, and a touch screen control system for parameter storage.
How is the production efficiency?
Standard models reach up to 25-160 bottles/minute depending on the particle size and bottle type, using vibration unloading for uniform discharge.
How do I clean or change varieties on the machine?
The equipment features a modular design that allows for tool-free disassembly, making cleaning and variety switching fast and efficient.

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